
Given my goals of reliability and better performance, Build Recommendations were…
Target 90-95 HP at the flywheel
Cam - TSI275-4 (3000-6000 RPM) or slightly milder "B" cam (2800-5500)
SU HS4 Eurospec carbs with manifold, linkages, airbox
Compression increase
Minor Displacement increase
Good Engine Rebuild
Some details…
Teardown and Evaluation $350 - Magnaflux and pressure tested - very important part of the process and he will select the best parts I have (I took him multiple engines from which to choose)
Block - Bored out to 18 thou until pistons arrive and then honed for perfect fit
Connecting Rods - Inspected, corrected and balanced
Line honed/bored Mains (Great description of line honing by Hap here #4) http://www.mgexp.com/phorum/read.php?1,1652357
Main Oil supply - Drilled out
Crank - Inspected, polished or ground, and balanced
Flywheel - Resurfaced and Balanced
Head - Intake multi-angle grind - Cleaned up ports – New plugs for the air pump holes
Parts….
200 New Flat-Top Pistons, Rings, and Pins
30 Tri-metal Bearings
80 New oil pump
25 New seals and gaskets
11 New Thrust Washers (pinned, but I'm still not sure about pinning)
100 Timing Chain - $50 for stock, $100 for dual row
200 Cam and Hardened Lifters
80 All New Valves (SS exhaust therefore no new seats required, 1500 already has hardened seats)
20 New Valve Guides
25 New Valve Springs
10 New Valve Seals
35 Rocker Shaft - Stock $35 or hardened $70
Rockers - if required $10 a piece (but I think I should have enough to find some good ones)
Hardware - A few extra bucks to use ARP (I think it may be good for the Rods anyway?)
So these basic parts came in just over 800 bucks; he figured all in with labour should be between $3000 and $3500.
Other things I considered….
New clutch - mine's not too old, but at the right price….
Oil cooler and hardware - with thermostatically controlled flow - not required
New water pump
Electric Fuel pump and regulator - seems no one is recommending this - No
Rad - I think the ones I have are good but would like to go aluminum with thermostatically controlled electric fans
Electric cooling fans
Old style thermostat cover
Thermo-switch to be tapped into thermostat cover (the only way I’d do it)
Adding in the dual SUs, manifold, and bits, plus rebuilding and some of the “other things I considered” plus 2 days of driving and about $250 in gas to get there and back obviously put my costs well above US$4500, plus with our crappy dollar I think I’d have been between 6-7000 bucks Canadian to get 90HP.
I think my bottom line remains the same; if you just want a basic build that $3300 is not terrible, but I’d still go to Ted first. And of course Hap sounds like a great plan too.
After another of my way-too-long responses I bet you regret asking me now eh!


EDIT: paragraph order change for clarity
Steve
http://stevew10.wix.com/spit16
Edited 1 time(s). Last edit at 2017-12-29 06:22 PM by Manana.